Manufacturing execution systems and Plex
Global automotive supply manufacturer engages Baker Tilly to implement a Mach 2 and Plex integrated MES solution at their German and North American facilities. Read this case study to see what key operational benefits were realized through this process.
Client background:
Known for its innovative car seat design and commitment to quality, our $160 million global automotive supply manufacturer client was purchased in 2019. This acquisition required a full transition of all systems and applications within twelve months of the transaction close date as a part of the Transition Services Agreement (TSA) with their previous owner. As part of the transition and ownership process, the client participated in multiple engagements which included the following services:
The business challenge:
The client chose to implement Plex ERP across its North American, Japan and German operations as a replacement for their legacy ERP systems. A key part of this transition was the design and implementation of a fully integrated, Manufacturing Execution System (MES). Key objectives for this MES ERP integration were to provide detailed quality and traceability information through the following processes:
- Interlock shop floor PLCs with Plex to ensure all manufacturing processes are completed efficiently
- Utilize key master data from Plex to perform poka-yoke verification of safety-critical components
- Streamline processes to collect real-time production data